The process of making an Arabic hijab is relatively complex, but can vary depending on its type and purpose. The following is a generalized production process for reference:
I. Selection of blank fabric
Material selection: according to the type of hijab (such as jacquard hijab SHEMAGH or white hijab GUTRA) and the desired function (such as sunshade, cold, wind and sand, etc.), select the appropriate blank material. Common materials include cotton, polyester-cotton blend, polyester and blended wool yarns.
Quality check: Quality check on the selected blank fabric to ensure that its quality meets the production requirements.
Second, design pattern (for jacquard headscarf)
For jacquard headscarves, a pattern design is required on the blank fabric. This is usually done through computer-aided design (CAD) software, which allows designers to create unique patterns and motifs according to market demand and fashion trends.
Weaving and Processing
Weaving: For jacquard headscarf, it is necessary to use looms with jacquard function to weave according to the designed pattern. As for the white headscarf and other plain headscarf, plain weaving method is adopted.
Post-treatment: After weaving, the blank fabric is post-treated, including washing, drying, shaping and other steps to improve the comfort and durability of the turban.
Cutting and Sewing
Cutting: According to the size and shape requirements of the headscarf, cut the blank fabric. When cutting, make sure the size is accurate and the edges are neat.
Sewing: Sew the cut blank fabric, usually including edge stitching, reinforcement and other steps. For headscarves that require specific shapes or structures (e.g. sun protection headscarves with brims), additional sewing processes are required.
V. Ironing and Packaging
Ironing: Iron the sewn headscarf to make its shape more flat and beautiful.
Packaging: the ironing of the headscarf for packaging, usually using plastic bags, paper boxes or cloth bags and other packaging materials. Packaging should indicate the brand, model, material and other information on the headscarf.
Sixth, quality inspection and factory
Before the hijab factory, need to carry out quality inspection to ensure that it meets the relevant standards and requirements. The inspection includes size, appearance, sewing quality, durability and other aspects. Only through the quality inspection of the headscarf can be sold in the factory.
It should be noted that the above process is only a generalized description, and the actual production process may vary depending on the type of hijab, production equipment and process level. In addition, with the development of science and technology and the advancement of the production process, the production process of Arabian headscarves is constantly being optimized and improved.